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Double Torsion Springs

Double Torsion Springs

Precision Engineered Double Torsion Springs to Customers’ Specifications

Torsion springs are the special type of springs that strongly resist rotational forces known as torque. Double torsion springs feature a left-hand and right-hand coil section that are connected together. The left and right hand sections are designed separately, and the total torque exerted is calculated as the sum of two. SMSC is a leading double torsion springs manufacturer and supplier in the US. Our springs are known for their quality, reliability, and durability.

Specifications

End Types Bent Hooked Twisted
Material Silicon Chrome High and Low Carbon Steel Nickel Plated Carbon Steel
Stainless Steel Beryllium-Copper Non-Ferrous Metals
Elgiloy Mild Steel Hastelalloy
Monel Inconel Titanium
Finish Plain Black Oxide Painted
Cadmium Passivate Zinc Gold
Zinc Silver

Feature Highlights of Custom Double Torsion Springs

Double torsion springs are used in a variety of applications. The spring’s reaction to the external torque will depend on its design. With excellent designing skills and manufacturing capabilities, we at SMSC can design these springs to match your specifications. For example, we can design these springs in different configurations.

Being one of the dedicated double torsion springs manufacturers, we would request our clients to supply us the following information to begin with the design:

  • Dimensions: This will include inner diameter, outer diameter, spring length, and wire diameter.
  • End Styles: It is important to specify end styles 1 and 2.
  • Wind Direction: The spring should be loosely or closely wound.
  • Total Coils: The torsion springs having less than 3 coils are not recommended. It is best to specify the coils in the nearest fraction of quarters or eights.
  • Arm Lengths: It is always better to include lengths of both arms, as well as the length of the moving arm.
  • Spring Material: You can select the material from the list.
  • Torque: It is better to mention torque 1 and torque 2.
  • Applications: The mention of purpose will help us design the spring perfectly.
  • Winding: The winding can be right hand or left hand.

We provide short turnaround times in the industry. All our products are provided at competitive prices. We provide excellent bulk price benefits on all orders. To know more about standard and custom double torsion springs or trade enquiries, please contact us on our toll free number 800-330-2460 or send us an email at smsc@windstream.net. Alternatively, you can also Request a Quote to place an order.


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Inconel Springs

Inconel Springs

Inconel Springs

Inconel springs are useful in applications where other springs may fail. SMSC produces industry-grade Inconel springs that are ideal for extreme environments, and mission-critical applications. These industrial springs are made from Inconel X-750 alloy. We source our materials from reputed dealers, which allows us to provide springs in the unmatched quality.

Technical Information -Inconel X-750 Alloy

Inconel X-750 alloy is a nickel-chromium alloy, which exhibits excellent physical, as well as thermal properties. The springs manufactured from this alloy can withstand temperatures as high as 1300°F (704° C). The following technical data will help you understand composition, as well as properties of this alloy.

Technical Data

Chemical Composition  Content Percentage
Nickel + Cobalt 70% Minimum
Chromium 14-17%
Iron 5-9%
Titanium 2.25- 2.75%
Niobium 0.70-1.20%
Silicon 0.50% Maximum
Sulfur 1% Max
Aluminum 0.40-1.00
Copper 0.50% Maximum
                                                         Properties
  Metric Imperial
Density 8.28 g/cm3 0.299 lb/in3
Modulus of rigidity 75.8 kN/mm2 10994 ksi
Melting point 1430°C 2600°F
Co-Efficient of Expansion 12.6 μm/m.°C(20-100°C) 7.0×10-6 in/in.°F(70-212°F)
Electrical Resistivity 122 µΩ.cm 20.1 µΩ.in
Oxidation Resistance 982 oC 1800 oF

Key Features of Inconel 750X

Following are the key features of Inconel 750X alloy:

  • Maintains high creep-rupture, and tensile properties at temperatures about 1100° F (700° C).
  • Strongly resist chloride ion stress corrosion cracking, chemicals, hydrocarbons, and harsh solvents
  • Age hardenable
  • Excellent scaling resistance
  • Excellent corrosion resistance in sulfide environment.

Industrial Applications Using Inconel Springs

Alloy X-750 can be hardened by precipitation, which is why they are regularly used in high temperature applications such as:

  • Rocket Engines
  • Aircraft Structures
  • Jet Engine Parts
  • Nuclear Power Plant Applications
  • Heat Treating Fixtures
  • Extrusion Dies
  • Forming Tools
  • Hot-air ducting Systems
  • Test Machine Grips
  • Distillation columns

We provide industry-grade compression springs, torsion springs, extension springs ( not suitable for extension springs that require initial tension), and wire forms made from Inconel X-750 alloy. Our inventory also features springs in other materials. We can provide these springs in specifications of your choice. To know more about our industry-grade Inconel springs, you can contact us on our toll- free number 800-330-2460 or send us an email at smsc@windstream.net. You can Request a Quote to place your order.

Chrome Silicon Springs

Chrome Silicon

Chrome Silicon Springs – Suitable For Highly Dynamic Applications

Owing to its high tensile strength and resilience to high temperatures, chrome silicon is the first choice of material when it comes to fabricating springs. Chrome Silicon springs are cold drawn and heat treated before fabricating. These springs are widely used for shock loads and/or moderately elevated temperatures. SMSC provides an array of different types of springs to choose from based on your requirements.

Chrome Silicon Springs Specifications

When your application demands a spring material that can tolerate high stress or impact, then chrome silicon is the material that you are looking for. We stock a vast inventory of the material in various specifications. We have chrome silicon springs of following specifications available with us:

Diameter Range: .016 to .562 in
Types Chrome Silicon ASTM – A401

Chrome Silicon Valve ASTM – A877

Chrome Vanadium ASTM – A231

Packaging Coils, Cores,Reels
Finish Oil Tempered,Scaleless
Max. Operating Temperature 475 ˚F
Density in lb/in3 0.284

Chemical Composition of Chrome Silicon Springs

The chemical composition of this material is:

Content Percentage
Chromium 0.60 – 0.80%
Carbon 0.51 – 0.59%
Silicon 1.20 – 1.60%
Manganese 0.50 – 0.80%
Sulfur 0.025 max.
Phosphorus 0.025 max.

Benefits of Using Chrome Silicon for Your Spring

In recent years, there has been a huge demand for chrome silicon spring material. The reasons for this increased demand are:

  • It is highly resistant to wear and tear even after repeated usage.
  • It can tolerate a wide temperature range. It has temperature resistance up to 50 °F, which makes it the perfect choice to manufacture springs used to assemble engine valves, and fuel equipment.
  • It is cold drawn and heat treated. This makes it extremely strong and durable.
  • It possesses high tensile strength, hence can withstand shock loads, and stress. Due to this trait, the material is preferred in the assembly of gun recoils and performance vehicles.

We keep the design requirements of the customers at the forefront of operations. This helps us to serve our customer base in a better way. For all your queries as well as design requirements related to chrome silicon springs, you can get in touch with us at smsc@windstream.net.

 

Chromium Vanadium Springs

Chromium Vanadium

Chromium Vanadium Springs

Chromium vanadium is a popular type of steel made by alloying chromium, carbon, vanadium, and other metals. SMSC provides chromium vanadium springs for various industrial applications. These springs offer benefits of specific load tolerances, hardness, corrosion resistance, and stress-reliever characteristics due to their typical chemical composition. Hence, these steel springs are employed for high impact load, and high stress applications. Also, these steel springs will perform well in extreme temperatures.

Technical Information – Chromium Vanadium Alloy

This alloy is produced by combining chemicals in various proportions. The percentage of each component will vary as per the desired characteristics of the finished product. The following technical information will help you understand the composition, as well as mechanical properties of this alloy.

Technical Data
Chemical Composition  Content Percentage
Iron (Fe) 96.7 to 97.7%
Chromium (Cr) 0.8 to 1.1%
Vanadium (V) 0.18 to 0.3%
Manganese (Mn) 0.7 to 0.9%
Carbon (C) 0.50 to 0.53%
Sulfur (S) 0 to 0.040%
Silicon (Si) 0.15 to 0.35%
Phosphorous (P) 0 to 0.035%
Material Properties
Brinell Hardness 270
Elongation at Break 22%  
Poisson’s Ratio 0.29  
Specific Heat Capacity 450 J/kg-K  
Strength to Weight Ratio 120 kN-m/kg  
Thermal Expansion  12 µm/m-K  
Unit Rupture Work (Ultimate Resilience) 180 MJ/m3  
  Metric Imperial
Density 7.8 g/cm3 490 lb/ft3
Modulus of Elasticity 210 GPa 30 x 106 psi
Modulus of Resilience 920 kj/m3
Tensile Strength: Ultimate (UTS 940 MPa 140 x 103 psi

Key Features of Chromium Vanadium Alloy

Following are some of the key features of Cr-V alloy:

  • The alloy is structurally strong, which makes it wear, and fatigue resistant.
  • The minimum tensile strength is 190 – 300 depending on the chemical composition. This is high in comparison to other alloys.
  • The maximum operating temperature of the alloy is 425℉ (218℃).

Types of Chromium Vanadium Springs

We can provide Cr –V springs in the following designs:

  • Coil Springs
  • Extension Springs
  • Compression Springs
  • Torsion Springs
  • Wireforms

Also, we provide springs in other material compositions. Chromium vanadium springs can be availed in standard sizes, as well as custom specifications. We can also provide these springs in different load tolerances of your preference. To know more about our industry-grade Cr-V springs, you can contact us on our toll- free number 800-330-2460, or send us an email at smsc@windstream.net.

Phosphor Bronze Springs

Phosphor Bronze Springs

Versatile Phosphor Bronze Springs for Assorted Industrial Applications

Phosphor bronze is one of the widely used copper based alloys for manufacturing springs. Phosphor bronze is resistant to chemical corrosion, wear, and fatigue, which makes it an ideal material choice for springs. (SMSC) has an array of different types of springs to choose from based on your requirements.

Phosphor Bronze Springs Specifications

We have phosphor bronze springs of following specifications available with us:

Maximum Operating Temperature 200°F
Nominal Chemistry Cu 94.0 – 96.0%

Sn 4.0 – 6.0%

Modulus of Elasticity (E) 15 (103)
Modulus in Torsion 6.25 (43.1)
Minimum Tensile Strength (psi x 103) 105-145
Rockwell Hardness B98-104
Density (lb/in3) 0.32
Gravitational Constant 63,000,000
Size Range 0.003ʺ to 0.468ʺ
Elasticity 15,000,000
Standard ASTM B159

Chemical Composition of Phosphor Bronze Springs

The chemical composition of these types of springs is:

Content Percentage
Tin 5.50-7.00%
Zinc 0.30% max.
Iron 0.10% max.
Lead 0.05% max.
Phosphorus 0.03-0.35%

 Properties of Phosphor Bronze

Phosphor bronze is a copper alloy that exhibits some really exceptional properties, which makes it an ideal choice for manufacturing springs. Some of the key properties are:

  1. The alloy is highly wear resistant
  2. It has a high fatigue resistance
  3. It is highly resistant to corrosion
  4. It has a good tensile strength
  5. This alloy has a good machinability
  6. It has good solderability, and formability
  7. This alloy has a large freezing range
  8. This alloy has an excellent electrical conductivity
  9. It is highly ductile

Advantages of Phosphor Bronze Springs

These types of springs offer a number advantages, some of which are as listed below:

 Phosphor Bronze has the capability to tolerate repetitive motion.

  1. It is comparatively more resistant to strain as compared to the non-alloy components.
  2. It offers great resistance to corrosion.
  3. It is a versatile material. Hence, finds its use in a number of applications.
  4. Phosphor bronze has a good electrical, as well as thermal conductivity with exceptional plating properties.
  5. It resists moisture and oils associated with wind instruments.

 Applications

Phosphor bronze springs find their use in a wide range of applications, some of which are:

  1. Marine Fuel Pumps
  2. Oil Rigs
  3. Oil Pipeline Valves
  4. Computers
  5. Automotive Shock Absorbers, Stabilizers, and Gearboxes

We are known to keep the design requirements of our customers at the forefront of operations. This helps us to serve our wide customer base in a better way. Our experienced staff is happy to help you with your spring requirements. For all your queries as well as design requirements related to phosphor bronze springs, you can get in touch with us at smsc@windstream.net. You can also give us a call on our toll free number 800-330-2460.

 

Beryllium Copper Spring

Beryllium Copper

Beryllium Copper Springs for Supporting Industrial Electric Equipment

Beryllium copper alloys have a number of properties such as high conductivity, good strength, corrosion resistance, etc. The main advantage of beryllium copper is its ability to be formed in a soft state. Later, it can be age hardened to exhibit spring properties. The high-conductivity of beryllium copper makes it perfect for electrical applications requiring high strength, conductivity or operating in extreme temperatures. SMSC provides beryllium copper springs to suit your requirements. We also design custom beryllium copper springs to meet the needs of new or upgraded electrical equipment.

Features and Specifications

Our springs are initially cold drawn, and then toughened with the help of milling techniques before the spring fabrication process takes place. The following are features of our cold drawn beryllium copper springs:

Chemical Composition Cu 98% Be 2%
Size Range 0.003ʺ to 0.375ʺ
Elasticity 18,000,000
Maximum Temperature 400°F
Standard ASTM B197
Gravitational Constant 7,000,000
Density g/cm3 8.260
Density lb/in3 0.298
Conductivity 21
Rockwell Hardness C39

Properties of Beryllium Copper

Beryllium Copper is the best choice for manufacturing springs owing to its following properties:

  1. The alloy is highly machinable
  2. It is ductile
  3. It is weldable
  4. Beryllium Copper is resistant to non-oxidizing acids
  5. It has a good durability

SMSC Beryllium Copper Spring Offerings

At SMSC, we design and manufacture three types of springs made from beryllium copper:

  1. Coil Springs: We offer beryllium copper coil springs for electrical applications that require a certain amount of tension, compression, or extension.
  2. Canted Coil Springs: Beryllium copper canted coil springs are used for protecting sensitive components from radio frequency interference (RFI) or electromagnetic interference (EMI).
  3. Leaf Springs: Our leaf springs can be used to support electrical components installed in hydraulic systems.

Industries Served

SMSC springs are designed to provide desirable benefits to users, while minimizing their costs. Being a well-known manufacturer of beryllium copper springs, we offer our products for electrical components to clients from different industries, including:

  • Medical
  • Hardware
  • Aerospace
  • Metalworking
  • Oil and Energy
  • Automotive

We keep the customer requirements at the forefront of operations. This helps us to serve our customers in a better way. For all your queries as well as design requirements related to Beryllium Copper springs, you can get in touch with us at smsc@windstream.net.

 

Fine Wire Springs

Fine Wire Springs

Stainless Steel Fine Wire Spring

Fine wire springs are smaller compression springs with diameters as small as 0.008”. These fine springs are used in several industrial applications that require high precision such as medical catheters, watch production, automotive clutches, transmission systems, and valves. SMSC is a leading fine wire spring manufacturer in the US, providing standard and customized springs to its customers.

Specifications

Wire Diameter 0.003 to 0.032 inches
Materials Nickel Inconel Copper Stainless Steel  Type 17-7
Bronze Stainless Steel Type 301 Stainless Steel Type 302
Finish Plain Black Oxide Painted
Cadmium Passivate Zinc Gold
Zinc Silver
Specifications and Standards 304VM MP35N 316LVM
AMS-5678 AMS-5688 EN-10264-2
ASTM A-493 ASTM A-313
Grades General Fine Wire Fine Diameter Wires Custom Fine Wires

Custom Stainless Steel Fine Wire Spring Offering Highlights

Following are some of the benefits of availing our custom spring manufacturing services

  • Our in-depth knowledge about spring manufacturing allows us to provide these springs in smaller dimensions, as well as desired tolerances. We can maintain same tolerance for different material grades.
  • We can produce springs in materials other than ones specified.
  • We provide single piece flow production and packaging that helps us ensure the product is delivered in a good quality.
  • The quality check is performed by CNC controlled equipment with computerized visual inspection.
  • Each wire is packaged professionally to avoid damage while shipping.

SMSC is a well-known fine wire precision spring company, which is why we don’t compromise on quality. We use high quality materials to manufacture our products. Our in-depth knowledge regarding materials helps us provide products to exact customer’s specifications. Our advanced manufacturing equipment and growing inventory allows us to cut down wait times, and provide products at competitive prices. We can provide these springs in any specifications of your choice.  To know more about our products, please contact us on our toll- free number 800-330-2460 or send us an email at smsc@windstream.net. For trade inquiries and placing an order, you can always Request a Quote.

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Precision Stampings

Precision Stampings

Versatile Stamping Solutions for Product Manufacturing

Metal stamping is a method used to transform flat metal sheets into shapes with the help of dies. The precision metal stamping process is used to manufacture components of different materials, with varying sizes, thicknesses, and configurations. This method is widely used in different industries such as appliances, audio/video, automotive, watches and instruments, disk drives, and computers. It is mainly used to perform functions such as forming, cutting, cutting & forming, and stamping assembly operations. The scope of this manufacturing method has allowed precision stamping to play an important role in bringing new technologies and products to the market, thus enabling product improvements, and enhancing manufacturing methods. SMSC is one of the leading manufacturers, which provides metal stamping.

Specifications:

SMSC offers precision metal stamping of the following materials and specifications:

Materials High temperature alloys

Stainless steel

Carbon steel

Hardened steel

Ferrous and nonferrous metals

Thickness of the materials 10mm (0.4ʺ)
Press Capacity Range 2-100 tons
Production Capacity 25MT tons

We Serve A Wide Range of Industries:

Several industrial parts can be manufactured at a very high rate, which is ideal for overall production costs and time. Thus, precision metal stamping find their use in a wide variety of industries. We serve following industries:

Advantages of Precision Metal Stamping:

Following are some of the advantages of precision metal stamping:

  • It is a cost-effective and fast process for fabricating large numbers of intricate products. This process is suitable for higher volumes, since the labor and per piece set-up costs drop as production levels increase.
  • It can be automated, and include secondary operations in both the die and/or press. Value add operations, which consist of even in-die welding, automatic stud or nut insertion, in-die tapping, and assembly can be integrated to increase the value of parts.
  • Intricate products and advanced designs can be created with the help of sophisticated precision stamping. Its advantages consist of material flow or drawings, along with very tight tolerances. This is particularly evident in heavier parts and thicker materials.
  • Precision metal stamping usually has lower material cost per piece.
  • Press size and tonnage are key differentiators.
  • Stamping companies that have skills in cutting-edge production techniques, along with prototype design services or simulation software, will prove to be an added advantage.

SMSC has specialized in producing high quality stamping for more than seven decades. We have proven technical expertise and industry knowledge to meet the requirements of a wide variety of industries. We provide premium a range of metal stamping solutions that not only meet, but exceed the customers’ expectations. Get in touch with our professionals for any queries or inquiries. You can reach out to us via phone on 800-330-2460 or mail us at smsc@windstream.net.

 

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Constant Force Springs

Constant Force Springs

Constant Force Springs for Application Enhancement

Constant force springs have the ability to extend across their performance range, while maintaining a constant force and position. The constant force allows the spring to resist uncoiling in an application, and remain tightly wrapped. SMSC designs and provides standard and custom constant force springs for various applications. We have provided these spring types for applications such as electric motors, air conditioners, fire dampeners, and window manufacturing equipment.

At SMSC, we have the capabilities to manufacture industrial springs in the following range of specifications.

Diameter .10 to 6.00 in 2.54 to 152.4 mm
Free Length .25 to 120 inch 6.35 to 3048 mm
Wire Size .010 to .375 in .254 to 9.525 mm
Direction of Winding Right Hand Left Hand Optional
Loop Types Machine Hooks Extended Single Full Loop
Side Hooks Cross Over Double Full Loop
Material Beryllium Copper Music Wire Inconel
Chrome Silicon Chromium Vanadium Phosphor Bronze
Stainless Steel 302 Stainless Steel 304 Stainless Steel 316
Finish Plain Black Oxide Painted
Cadmium Passivate Zinc Gold
Zinc Silver

To ensure that the spring material has the ability to support the creation of a constant force, we choose Type 301 stainless steel as our primary manufacturing material. This type of steel has numerous advantages, including:Custom Constant Force Spring Design

  • Tensile strength up to 1800 MPA
  • Immense ductility for rolling and forming operations
  • Good lever of hardness to support spring performance

These features of type 301 stainless steel allow the constant force spring to be wrapped easily onto drums for extension. The hardness ensures that the spring will not kink or twist when wrapping or recoiling. We also design springs with diameters smaller than that of the pulley used in the application. This ensures that the spring will not suffer from back bending during operation.
As a constant force spring manufacturer, we at SMSC design constant force springs according to the clients’ application requirements. We can manufacture the spring in a width and thickness that clients require. Our springs undergo rigorous quality checks before being sent for delivery. If you wish to order a spring, simply Request a Quote, and we will get back to you at the earliest. If you wish to know more about our spring offerings, please contact us on our toll- free number 800-330-2460 or send us an email at smsc@windstream.net.

Extension Springs

Extension Springs

Heavy-Duty & Long-lasting Extension Springs

Extension springs, which are also referred to as closed coil helical springs have both their ends attached to different components. When an external force is applied, and the components move apart, and these springs try to bring these components back to their original position. This is why, these springs are also sometimes referred as tension helical springs. To do this, an extension spring absorbs, and holds energy. It creates resistance of equal magnitude as that of the applied force. SMSC provides close wound extension springs of different capabilities and specifications.

Specifications of Extension Springs

The extension springs available with us have following specifications:

 

Diameter .10 to 6.00 in 2.54 to 152.4 mm
Free Length .25 to 120 inch 6.35 to 3048 mm
Wire Size .010 to .375 in .254 to 9.525 mm
Direction of Winding Right Hand Left Hand Optional
Loop Types Machine Hooks Extended Single Full Loop
Side Hooks Cross Over Double Full Loop
Material Beryllium Copper Music Wire Inconel
Chrome Silicon Chromium Vanadium Phosphor Bronze
Stainless Steel 302 Stainless Steel 304 Stainless Steel 316
Finish Plain Black Oxide Painted
Cadmium Passivate Zinc Gold
Zinc Silver Gold Irridite

 

Capabilities of Extension Springs

We provide extension springs of following capabilities:

  1. Ends: The different end types of extension springs provided by SMSC are full-loop and machine-made loop configuration. The loops or hooks may have crossways center transition of the previous coil, prior to creating a loop or hook.
  2. Tolerances: Tolerance of an extension spring depends on its wire diameter, and the body diameter. Actual values of tolerances depend on the specifications of these tension helical springs. Generally, the tolerance range of these springs vary between +/-10% and +/-5%.

Types of Extension Springs

We provide different types of mechanical extension springs, which includes:

  1. Continuous Length Extension Springs
  2. Heavy Duty Extension Springs
  3. Round Wire Extension Springs
  4. High Performance Extension Springs

Extension Spring End Types

There are a number of end types of an extension spring. Here are some end types:

  1. Drawbar Spring
  2. V-Hook Over Center
  3. Small Eye at Side
  4. Extended Eye Over Center
  5. Long Round End Hook Over Center
  6. Coned End with Swivel Bolt
  7. Coned End with Swivel Hook
  8. Half Loop Over Center
  9. Full Loop at Side
  10. Machine Half Look Over Center
  11. Small Offset Hook at Side
  12. Double Full Loop at Side
  13. Machine Cut Plain Ends
  14. Single Full Loop Over Center

Extension Spring Shape Types

Extension springs can be designed in various shapes, such as:

  1. Conical
  2. Barrel
  3. Helical
  4. Oval
  5. Cylindrical

Applications of Extension Springs

The closed coil helical springs find their use in a wide range of applications, including:

  1. Garage Doors
  2. Electronic Components and Switches
  3. Automobile Components Manufacturing
  4. Hydraulic and Pneumatic Applications
  5. Oil and Mechanical Seals

The comprehensive stock extension spring catalogue provided by SMSC will help you in selecting the right type of springs for your applications. To know more about different types of extension springs, and also the other types of springs that we provide, please contact at the earliest. You can reach out to us on our toll-free number 800-330-2460, or mail us your requirements at smsc@windstream.net.


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