Flat Wire Springs – Reasons for their Popularity

Flat wire springs are characterized by reduced spring height with larger surface area between coils. Over the years, demands for these springs are on the rise for several industrial and commercial applications. They are the perfect choice for applications where vertical height is restricted/limited.

Why Choose Flat Wire Springs

What account for the wide acceptance of flat wire springs for many applications across industries? The 3 reasons are discussed below.

Easy Availability in a Wide Range of Materials and Varied Configurations

Flat springs can be produced from several materials and in a wide range of specifications. The spring material can be chosen based on the load and environmental condition. Moreover, the material selection must be depended on the manufacturing process, intended service period, and operating conditions.

Below listed are the material options for flat wire springs.

  • High Carbon Steel
  • Low Carbon Steel
  • Nickel Plated Carbon Steel
  • Stainless Alloys
  • Non-ferrous Metals
  • Elgiloy®
  • Hastelloy®
  • Monel®
  • Inconel®
  • Titanium

All the aforementioned materials are non-magnetic, high temperature and fatigue resistant.

Reduced Spring Length – As mentioned earlier in the post, flat wire springs feature reduced spring length, whilst not compromising on the load or spring deflection. This helps save a good amount of axial space in applications. When compared to conventional coil springs, the space saving is 50% more. The reduced spring length with a loftier surface area between coils makes these springs the right option for applications with space constraints.

Strength – Compared to round wire springs, flat wire springs are robustly built to engross high impact loads. This superior built using high quality materials adds to their durability when used in demanding industrial applications. Unlike round wire, there is no stretching and compression involved in the manufacture of flat wire springs. This minimizes the risk of buckling, friction, and breakage of springs.

Broad Range of Uses – Flat wire springs are general purpose springs widely used for varied industrial applications. They can be customized in several dimensions for applications in telecommunications, electronics, construction, mining, power generation, medical and military industries, among others. They support the assembly of:

  • Rewind devices
  • Office equipment
  • Motors
  • Generators
  • Counterbalances
  • Door closers
  • Electrical switchgear

Partner with the Best

Now that you know the advantages of choosing flat springs. The next thing you would need is a reliable manufacturer who can provide these springs in desired dimensions. Since, most of the spring manufacturers conduct part of their business online, choosing the right one will not be a problem. Understand the offerings and capabilities of Flat wire spring manufacturers and select the one which you feel can provide solutions matching your expectations.